Tele-Cavite Vertical Insert Molding System (1 Top Mold + 2 Bottom Molds)|Sa'o Fa'ainisinia mo -Volume Gaosia Maualuga
Pulea Maualuga-Fefiloi, Maualuga-Volume Fa'aofiina Fa'aulu ma le le mafaatusalia lelei ma le sa'o.
I le avea ai ma se tagata tomai faapitoa i Saina-gaosimea fa'apipi'i fa'apipi'i ma tui tui, matou te tu'uina atu vaifofo tu'ufa'atasi tu'u sa'o mo mea lavelave, maualuga-sa'o lelei-mea fa'apipi'i. O a tatou meatotinoTele-Va'au Tu'u Tu'u Tu'u Tu'u Faiga Fa'apipi'i fa'atasi ma le Tasi Limu I luga ma Lua Fa'alaloua fa'ainisinia ina ia fa'ateleina galuega, fa'aitiitia taimi ta'amilosaga, ma fa'amautinoa le fa'atumauina o vaega fa'apitoa mo pisinisi faigata.
Autu Oloa Fa'amatalaga & Avanoa
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Parameter |
Fa'amatalaga |
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Igoa Oloa |
Tele-Cavite Vertical Insert Molding System (1 Top Mold + 2 Bottom Molds) |
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Meafaitino |
Inisinia Palasitika: PA66 GF30, PA6 GF25, PA9T, LCP, ABS, PPS GF30, ma isi togi maualuga-temp/chem-maualuga. |
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Fa'atonuga |
2-Plate po'o le 3-Plate Designs, Fausiaina Modular, Hot Run / Cold Runner Systems. |
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Ituaiga Faitotoa |
Faitotoa Submarine, Faitotoa (Seu) Faitotoa, Fai - Faitotoa Fa'ailoga – Fa'ata'atia mo sina mea itiiti ma le fa'atosina otometi. |
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Mesini tui |
35 Masini: Fanuc (30T-300T), Haiti (300T),Nissei Vertical Presses (40T-80T – Fa'atauaina mo le Fa'agaioia Fa'asa'o). |
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Mea Lole |
Uamea Meafaigaluega Sili: SKD61 (HRC 48-52), Viking, P20, SKH51 mo 'au'au / fa'aofi. |
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Mold Standards |
Meusburger, Hasco, Misumi, DME - Faʻamautinoa le fesoʻotaʻiga o le lalolagi ma le tausiga vave. |
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Le ola limu |
1,000,000 - 2,000,000 ata (Faʻamaonia e ala i le mataʻituina o gaosiga ma le puipuia o le tausiga). |
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Talosaga |
Ta'avale Fa'aeletonika (EV Sensors, Feso'ota'iga), Vaega o le Aerospace, Fale Fale Fa'afoma'i, Fa'atonuga o Alamanuia, Fa'atonu Fa'aeletise Feso'ota'i. |
Aisea e maua ai e le matou Vertical Insert Molding System le ROI e le mafaia
Fa'ateteleina Fa'aola Fa'atosina
Fa'aofi Fa'atasi Fa'apipi'i uta & Ave'ese Vaega
A'o i ai le tasi limu pito i lalo i totonu o le lomitusi, e fa'apipi'i e le aufaipisinisi mea fa'apipi'i i totonu o le limu lona lua pito i lalo offline. Ole mea lea e fa'aitiitia ai le taimi ole lomitusi, fa'aitiitia taimi ta'amilosaga e o'o atu ile 30% pe a fa'atusatusa ile -taimi pito i lalo.
Maualuluga Cavitation Lelei
O la matou mamanu fa'apitoa e mafai ai ona fa'atulaga avanoa lelei (fa'ata'ita'iga, 8+8 po'o 16+16) i totonu o fa'avaa malolosi, fa'ateleina le gaosiga i le ta'amilosaga i au masini fa'alava.
Inisinia mo le sa'o ma le lavelave
Tu'usa'o Fa'asalalau Fa'atasi
Fa'atonu fa'apitoa mo au masini tu'usa'o, fa'amautinoa le fa'aoga lelei atoatoa ma le fa'asoaina malosi e taua tele mo fa'aofi ma'ale'ale (pine, fa'amau, masini).
Maualuluga Faaofi Fa'amaumau
Sa'o -faiga e su'e ai masini (mai le EDM/uaea- tipi) ma fa'amatalaga pipii fa'atonutonu e taofia ai le fa'aofiina i totonu i le taimi maualuga-tu'i saosaoa (fa'ata'ita'iga, LCP i le 300 tikeri +).
Gate & Runner Tomai
Fa'atonu ituaiga faitoto'a (submarine, cashew, pine-point) ma le Moldflow-fa'amaonia faiga fa'amomoli fa'amautu paleni fa'atumu ma fa'aitiitia fa'amamafa i fa'aofi ma'ale'ale fa'aeletoroni.
Fa'ai'u-i-Fa'ai'u Fa'asinomaga & Lagolago Inisinia
Co-Faiga Fa'apa'aga
Tu'u lau vaega 2D/3D & fa'aofi ata tusi. O la matou 'au DFM e tu'uina atu tali fa'atino i totonu48 itula, fa'asino:
● Fa'aofi le fa'aogaina ma le fa'afoeina (fautuaga fa'autometi).
● Filifiliga o meafaitino (fa'ata'ita'iga, PPS GF30 mo le va'aiga vevela vs. LCP mo SMT fetaui).
● Fa'atulagaga sili ona lelei (2-plate vs{1}}plate, mana'omia le tamo'e vevela).
● Ta'iala fa'apalepale mata'utia (±0.02mm mafai ona ausia).
Fa'ata'ita'iga Fa'agasologa Maualuga
O su'esu'ega moldflow e va'ai ma fo'ia fa'afitauli e ono tula'i mai a'o le'i tipi u'amea: laina u'amea, mailei ea, fa'ailoga magoto, sele-fa'aleaga mea.
Fa'ato'a i totonu-Fa'ato'aga
● Fuafuaga (3D/2D):Faʻaaogaina tulaga Meusburger / Hasco / DME.
● Fa'akomu Sa'o:Sodick / Makino EDM, Sodick / Seibu Wire-EDM, Yutong olo, olo fa'ailoga.
● QC malosi:Muamua-Su'esu'ega o Mataupu (FAI) e ala i le Hexagon CMM, Nikon Projectors, Altimeters, ma 2D Vision System (Mitutoyo/Wanhao).
● Fa'amaoniga & Gaosiga:Fa'ata'ita'iga meafaigaluegatatouO masini Nissei/Fanuc, pepa PPAP, fa'alava fa'alelei-e o'o atu i le tele o le gaosiga i la matou fale lomitusi 35.
Fa'aaliga Potu Meafaigaluega Maualuga












Pulea Lelei: Faʻapipiʻi i Laasaga Taʻitasi
Fa'amaoniga o le Fa'ailoga:O le lipoti a le DFM e aofia ai i'uga o le Moldflow ma le GD&T callouts mai lau fa'ata'ita'iga 3D.
Meafaigaluega sa'o:
● Fa'apalepale fa'a'au'au/cavity machining:±0.002mm(Sodick AQ360LS Uaea-EDM gafatia).
● Fa'asagaga fa'avae: Fa'amaonia e ala ile fa'amalo CNC ma fa'amaoniga CMM.
● Fa'ai'uga i luga: Fa'apitoa mo mana'oga (SPI A1-D3).
Su'esu'ega Muamua (FAI):
● Lipoti atoa a le GD&T:Fa'amatalaga atoa su'esu'ega FAI Dimension vs. fa'ata'ita'iga CAD.
● Su'ega Fa'apitoa:Nikon projectors & vision systems for insert position sa'o (±0.01mm masani).
● Fa'ailoga Mea:Loto resin e mafai ona su'eina; UL/TUV tusi faamaonia.
Puleaina o Fa'agasologa ile Gaosiga:
● Otometi SPC mataʻituina o taʻiala autu (faʻamalosi tui, vevela, taʻamilosaga taimi).
● Su'etusi fa'afuase'i e fa'aaoga ai mea fa'atino su'ega.
● Ogalaau tausiga fa'alelei siaki fa'asaga i le aofa'i o fana (tausia puipui ile 500k/1M/1.5M ata).
Fa'aaliga Vaega o Gaosia






Lau Fa'amanuiaga Saina: Saosaoa, Taua, Fa'atuatuaina
Tau Fa'asa'o
Ave'ese fa'ailoga fa'atau. Meafaigaluega faatauva & tau vaega.
01
Faatelevave Taimi Taimi
● Fa'ata'ita'i Mold:15-25 Aso
● Gaosiga Mold (1M Ata):25-35Aso
*(Fa'aa'oa'oga: 16+16 Cavity EV Connector Mold FOT IN 30 ASO)
02
Vaega Inisinia tuuto
Fa'afeso'ota'i tasi.24-itula taimi talii luga o fesili fa'apitoa.
03
Gaosiga Fa'ateleina
35 lomitusi (Fanuc, Haitian, Nissei) i lalo o le tasi taualuga - seamless suiga mai meafaigaluega faataitai i le 1M + vaega poloaiga.
04
Lagolago Tausisia i le Lalolagi
Aafiaga ile ta'avale (IATF 16949 fa'ata'ita'i), foma'i, ma aerospace material/process standards.
05

Ua sauni e fa'asilisili lau Poloketi Fa'asolo?
Taofi le fetuutuunai i le saoasaoa, tau, poʻo le lelei.Fa'aaogā o matou tomai fa'apitoa e tu'ufa'atasia tu'u sa'o fa'apipi'i fa'apipi'i fa'apitoa.
Tuuina atu au ata 2D/3D i aso nei mo se suʻesuʻega a le DFM FREE ma se faʻamatalaga o galuega. Tofo i le "One Top, Two Bottom" lelei aoga!
➔ Fa'afeso'ota'i matou nei:[ricky.he@pti-tool.com]
➔ Asiasi i la matou Fale (Virtual/Physical):[www.pti-tool.com]
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